Hinsitsu Auto Parts Sdn Bhd
10, Jalan Selat Selatan 4,
Landpac Industrial Park,
Pandamaran,
42000 Port Klang,
Selangor, Malaysia.
+603-3165 2090
+603-3165 1090
+60162052150

Cartridge Filter Pump Systems

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Cartridge Filter Pump Systems Engine Fuel Filtration Racor


Racor P Series Fuel Filter / Water Separator Pump System

The patented Racor P Series Diesel Fuel Conditioning Module (DFCM) was developed to protect all new and existing diesel fuel injection systems. The innovative and modular design of the P Series incorporates all of the low pressure fuel components required by the latest generation of electronically-controlled fuel injection systems in a single package: A powerful brushed electric fuel pump, a high efficiency fuel filter/water separator, a contaminant collection bowl with a water sensor, and a thermostatically controlled PTC-type electric pre-heater. An electrical harness and control module for pump operation and water-in-fuel detection is included.

The fuel polishing version comes with a brushless 12/24V DC motor, electrical harness and control module, metal bowl, stainless water-in-fuel sensor, and no pre-heater.

How They Work:

P Series fuel conditioning modules feature a primary pleated fuel filter cartridge that blocks particle contamination and free water, which in turn is held by the media and collected in the collection bowl. Clean, dry fuel then enters the integral fuel pump, which then supplies flow and pressure to the rest of the fuel system. The module can be used in a continuous flow mode or as an intermittent priming pump. A pressure relief valve limits pressure to 10 psi (69 kPa), and an in-head PTC heater helps with cold starting. 

The fuel polishing module version is used in a closed circulation system or as a fuel transfer system with a maximum output pressure of 26 psi (179 kPa). By circulating and filtering the fuel in a fuel tank, fuel is kept clean and dry before dispensing into a vehicle or stationary fuel tank. 

Both P Series style modules contain high performance Aquabloc® II media in a cartridge design, which provides superior filtration while remaining environmentally friendly and incinerable. All Racor filter materials and seals are compatible with ultra-low sulfur diesel and biofuels up to B20 blend.

How to Choose:

Select the Racor P Series Diesel Fuel Condition Module for priming and continuous flow applications. When the pump is off, fuel is still filtered while bypassing the pump. In continuous flow applications, the module provides filtration, pressure and flow to the rest of the fuel system. 

Select the Fuel Polishing Module for continuous fuel tank polishing applications. The pump in the Fuel Polishing Module is a 12/24V DC brushless electronic pump, capable of higher flows and pressures when compared to the standard P Series.

Features: Priming and Continuous Flow Version

• Innovative, modular fuel filter/water separator, bottom load design
• Vacuum side fuel conditioning module
• Available in three housing sizes with 3/8” NPT fuel ports
• 12V DC roller-cell electric fuel pump, 40 gph (151 lph) flow
• Doubles as fuel filter/water separator and a primer pump
• Features high-performance Aquabloc® media in cartridge style pleated element.
• Environmentally friendly and biodiesel compatible
• Self-venting drain and water-in-fuel sensor
• A control module for pump and water sensor operation 
• A thermostatically controlled PTC style electric (150 watt) heater facilitates cold weather starting
• A removable and reusable contaminant collection bowl is standard on all models
• Operating Temperature: -40°F to +255°F (-40°C to +121°C)

Features: Fuel Polishing Version

• Innovative, modular fuel filter/water separator, bottom load design
• Vacuum side fuel conditioning module
• One size housing, with M16-1.5 ORB ports (adapters available)
• 12 and/or 24V DC brushless electronic fuel pump,60 gph (220 lph) flow
• Features high-performance Aquabloc® media in cartridge style pleated element
• Environmentally friendly and biodiesel compatible
• Water-in-fuel sensor
• Control module for pump and water sensor operation
• A removable and reusable contaminant collection bowl is standard on all models
• UL 1105 fire tested
• Operating Temperature: -40°F to +255°F (-40°C to +121°C)

Applications:

• All pre-filtration applications that require a priming or continuous duty pump to provide fuel system pressure or intermittent priming operation
• Fuel tank fuel polishing system

Accessories:

Racor Fuel Filter/Water Separator Pump Systems are available in a wide range of configurations, operating and maintenance choices. The product line includes systems with conventional brushed pumps and the new Racor brushless pump that was engineered using Parker Aerospace technology. The smart brushless pump systems control fuel delivery via a programmable chip. Fuel system conditions are analyzed and communicated to the Electronic Control Unit (ECU) which responds to the information. For additional information, please contact Parker Racor Division.



Performance Characteristics
Series Type Cartridge FF/WS Pump
Brand Racor
Series P-Series
Filtered Medium Diesel
Mounting Bracket Included
Bowl Material Priming / Pumping units have engineered plastic bowls. The Fuel Polisher has an aluminum bowl.
Pump Type Priming / Pumping units have 12V DC brushed pump. The Fuel Polisher has an 12 or 24V DC brushless pump.
Flow Rate (gph) 30, 40, 50, 72
Flow Rate (lph) Through flow rate from 114 to 273 lph depending on unit selected
Micron Rating 98% at 2 microns, 98% at 10 microns, 98% at 30 microns
Heater Priming / Pumping units have a 12V DC, 150W heater in the head. The Fuel Polisher does not have a heater.
Clean Pressure Drop (psi) 0.4 to 0.8 psi depending on unit selected
Clean Pressure Drop (kPa) 0.8 to 2.8 kPa depending on unit selected
Pump 151 lph maximum output, 273 lph maximum output
Port Size Priming / Pumping units have 3/8"-18 NPT x 2 ports. The Fuel Polisher unit has M16-1.5 ORB ports (adapters available, contact factory)
Replacement Element Replacement elements available in 2, 10, or 30 micron ratings
Height (inch) Height 7.7 to 11.94 depending on unit selected
Height (cm) Height 19.6 to 29.2 depending on unit selected
Depth (inch) 5.2
Depth (cm) 13.2
Width (inch) 4.5
Width (cm) 11.4
Weight 3.4 lb (1.5 kg) to 4.2 (1.9 kg) depending on product selected.
Water Sensor Option Standard
Available Accessories See Product Overview & Support Tabs

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